The beginning of the visor is made from sheets of styrene and hot glue.

It needs a lot of Bondo / sanding / shaping to be ready for silicone, but it's off to a good start!

This is the visor with all of said Bondo applied.

Angled view.

Fitted to the helmet.

Mold made.

With an awkward fiberglass shell.

First pour, overfilled as usual.

First casting placed onto the painted Cody helmet.

Angled view.

Fully painted, front.

Fully painted, angled.